PROCESS AND SYSTEM DESCRIPTION
As stated in the workable products section, OTTOMAN® BULL systems designed to obtain product concentrate are produced individually or in groups of more than one. It can be designed in accordance with the user purpose.
After the workable product is taken into the machine with the vacuum system, it is processed without being exposed to high heat treatment thanks to a double-walled special production OTTOMAN® full spherical bottom. Since the product is not subjected to high heat treatment, problems such as quality, naturalness and color loss do not occur. There is a manual product pick-up bar on each machine. By measuring the Brix (Dry Matter) ratio with the sample product taken from this easy-to-open bar, it is lowered to the desired container/car through the full ball valve under the machine at the desired Brix and made ready for pasteurization. (Other download and brix control options are described in the optional section.)
During all this processing, the product inside can be monitored thanks to the special sight glasses on the machine.
All our models are manufactured with a specially designed heat exchanger type condenser to minimize water consumption, and this tube type heat exchanger system is made entirely of AISI304 material.
All of the OSMANLI® BULL systems are manufactured with a walking platform and stairs. (Made of AISI 304 stainless steel or ST37 iron upon user request.)
There is one CIP cleaning ball in each Bull.
The mixer system used in OSMANLI® Bull systems is provided with food-grade Teflon scrapers. This scraper group is coupled to a stainless steel system and allows the scrapers to move. This not only does not damage the inner wall surface, but also ensures that the product is mixed more homogeneously and without damaging the product.
It has provided the opportunity to use each machine individually with the pneumatic shut-off valves in the units used more than once.
TECHNICIAL SPECIFICATIONS
Capacity. 70-80 tons/day .Tomato processing.. 5.5bx/28-30bx
Dimensions 5700x3700xH4900mm.
Weight 4250Kg.
water consumption. 20-25 tons/hour. (18-20Cdegrees.)
CONSUMPTIONS
Steam Consumption 2000-2500kg/hour.
Usage pressure. 2.5-3 Atm.(Max).
Installed power. 25 kW.
Circulated water consumption. 40ton/hour.(18-20C degree
BRIX CONTROL GROUP:
RELCO instruments brand brix control devices, of which we are dealers, can be coupled to OTTOMAN BULL systems in line with customer demand.
TRANSMITTER PUMP (MONOPOMP):
The product can be transferred to the pasteurization tank and/or another container with a pump with a suitable capacity that can be coupled to the product outlet.
AUTOMATION :
In line with customer demand, an automation system that can control all equipment such as brix, level, vacuum, pump can be applied to OTTOMAN BULL systems.
